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t. His cast-iron guns (fig. 13), many of which are seen today in the battlefield parks, are easily recognized by the heavy wrought-iron jacket reinforcing the breech. The jacket was made by coiling a bar over the mandrel in a spiral, then hammering the coils into a welded cylinder. The cylinder was bored and shrunk on the gun. Parrotts were founded in 10-, 20-, 30-, 60-, 100-, 200-, and 300-pounder calibers, one foundry making 1,700 of them during the Civil War. All nations, of course, had large stocks of smoothbores on hand, and various methods were devised to make rifles out of them. The U. S. Ordnance Board, for instance, believed the conversion simply involved cutting grooves in the bore, right at the forts or arsenals where the guns were. In 1860, half of the United States artillery was scheduled for conversion. As a result, a number of old smoothbores were rebored to fire rifle projectiles of the various patents which preceded the modern copper rotating band (fig. 12c, d, f). Under the James patent (fig. 12c) the weight of metal thrown by a cannon was virtually doubled; converted 24-, 32- and 42-pounders fired elongated shot classed respectively as 48-, 64-, and 84-pound projectiles. After the siege of Fort Pulaski, Federal Gen. Q. A. Gillmore praised the 84-pounder and declared "no better piece for breaching can be desired," but experience soon proved the heavier projectiles caused increased pressures which converted guns could not withstand for long. The early United States rifles had a muzzle velocity about the same as the smoothbore, but whereas the round shot of the smoothbore lost speed so rapidly that at 2,000 yards its striking velocity was only about a third of the muzzle velocity, the more streamlined rifle projectile lost speed very slowly. But the rifle had to be served more carefully than the smoothbore. Rifling grooves were cleaned with a moist sponge, and sometimes oiled with another sponge. Lead-coated projectiles like the James, which tended to foul the grooves of the piece, made it necessary to scrape the rifle grooves after every half dozen shots, although guns using brass-banded projectiles did not require the extra operation. With all muzzle-loading rifles, the projectile had to be pushed close home to the powder charge; otherwise, the blast would not fully expand its rotating band, the projectile would not take the grooves, and would "tumble" after leaving the gun, to the utter loss of ra
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