FREE BOOKS

Author's List




PREV.   NEXT  
|<   165   166   167   168   169   170   171   172   173   174   175   176   177   178   179   180   181   182   183   184   185   186   187   188   189  
190   191   192   193   194   195   196   197   198   199   200   201   202   203   204   205   206   207   208   209   210   211   212   213   214   >>   >|  
flat. It is often necessary to flatten a sheet of ebonite, and of course this is the more easily accomplished the smaller the sheet. Consequently a bit of ebonite of about the required size is first cut from the stock sheet by a hack-saw such as is generally used for metals. This piece is then boiled and pressed between two planed iron plates previously warmed to near 100 deg. C. With pieces of ebonite such as are used for the tops of resistance boxes, measuring, say, 20 X 8 X 11 inches, very little trouble is experienced. The sheets when cold are found to retain the flatness which has been forced upon them perfectly well. It is otherwise with large thin sheets such as are used for Holtz machines. I have succeeded fairly, but only fairly, by pressing them in a "gluing press," consisting of heavy planed iron slabs previously heated to 100 deg. C. I do not know exactly how best to flatten very thin and large sheets. It is easy to make large tubes out of sheet ebonite by taking advantage of the softening which ebonite undergoes in boiling water. A wooden mandrel is prepared of the proper size and shape. The ebonite is softened and bent round it; this may require two or three operations, for the ebonite gets stiff very quickly after it is taken out of the water. Finally the tube is bound round the mandrel with sufficient force to bring it to the proper shape and boiled in water, mandrel and all. The bath and its contents are allowed to cool together, so that the ebonite cools uniformly. Tubes made in this way are of course subject to the drawback of having an unwelded seam, but they do well enough to wind wire upon if very great accuracy of form is not required. If very accurate spools are needed the mandrel is better made of iron or slate and the spool is turned up afterwards. The seam may be strapped inside or at the ends by bits of ebonite acting as bridges, and the seam itself may be caulked with melted paraffin or anthracene. Working Ebonite. Ebonite is best worked as if it were brass, with ordinary brass-turning or planing tools. These tools should be as hard as possible, for the edges are apt to suffer severely, and blunt tools leave a very undesirable woolly surface on the ebonite. In turning or shaping ebonite sheets it is as well to begin by taking the skin off one side first, and then reversing the sheet, finishing the second side, and then returning to the first. This is on account of t
PREV.   NEXT  
|<   165   166   167   168   169   170   171   172   173   174   175   176   177   178   179   180   181   182   183   184   185   186   187   188   189  
190   191   192   193   194   195   196   197   198   199   200   201   202   203   204   205   206   207   208   209   210   211   212   213   214   >>   >|  



Top keywords:

ebonite

 
mandrel
 

sheets

 

fairly

 

proper

 

Ebonite

 

turning

 

taking

 

flatten

 

required


previously

 

planed

 

boiled

 

strapped

 

easily

 

inside

 

accurate

 

spools

 

accuracy

 

turned


needed

 

uniformly

 

Consequently

 

allowed

 

subject

 

drawback

 

accomplished

 

smaller

 
unwelded
 

melted


shaping

 

surface

 
woolly
 

undesirable

 

returning

 

account

 

finishing

 

reversing

 

severely

 

suffer


anthracene

 

Working

 
worked
 

paraffin

 

contents

 
bridges
 

caulked

 

ordinary

 

planing

 
acting