hould be recorded by some other method than from the
weights of coal purchased. The total weight gives no way of dividing the
consumption into periods and it will unquestionably be found to be
profitable to put into operation some scheme by which the coal is
weighed as it is used. In this way, the coal consumption, during any
specific period of the plant's operation, can be readily seen. The
simplest of such methods which may be used in small plants is the actual
weighing on scales of the fuel as it is brought into the fire room and
the recording of such weights.
Aside from the actual weight of the fuel used, it is often advisable to
keep other coal records, coal and ash analyses and the like, for the
evaporation to be expected will be dependent upon the grade of fuel used
and its calorific value, fusibility of its ash, and like factors.
The highest calorific value for unit cost is not necessarily the
indication of the best commercial results. The cost of fuel is governed
by this calorific value only when such value is modified by local
conditions of capacity, labor and commercial efficiency. One of the
important factors entering into fuel cost is the consideration of the
cost of ash handling and the maintenance of ash handling apparatus if
such be installed. The value of a fuel, regardless of its calorific
value, is to be based only on the results obtained in every-day plant
operation.
Coal and ash analyses used in connection with the amount of fuel
consumed, are a direct indication of the relation between the results
being secured and the standard of results which has been set for the
plant. The methods of such analyses have already been described. The
apparatus is simple and the degree of scientific knowledge necessary is
only such as may be readily mastered by plant operatives.
The ash content of a fuel, as indicated from a coal analysis checked
against ash weights as actually found in plant operation, acts as a
check on grate efficiency. The effect of any saving in the ashes, that
is, the permissible ash to be allowed in the fuel purchased, is
determined by the point at which the cost of handling, combined with the
falling off in the evaporation, exceeds the saving of fuel cost through
the use of poorer coal.
Water Records--Water records with the coal consumption, form the basis
for judging the economic production of steam. The methods of securing
such records are of later introduction than for coal, but
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