FREE BOOKS

Author's List




PREV.   NEXT  
|<   132   133   134   135   136   137   138   139   140   141   142   143   144   145   146   147   148   149   150   151   152   153   154   155   156  
157   158   159   160   161   162   163   164   165   166   167   168   169   170   171   172   173   174   175   176   177   178   179   180   181   >>   >|  
different sections from getting mixed, unless they were put into compact bundles and tied up until the complete book is folded. This is accomplished by putting a quantity of each section into hydraulic or screw presses, with a board at the top and bottom of the bundle, which is tied with a strong cord. They are then marked with name and signature, and piled up until wanted for gathering into books. If the book has plates printed separately from the text, they have to be inserted before it can be gathered. Plating is done by girls, 5000 being a day's work for an experienced hand. Gathering comes next. The sections are laid out in separate piles in consecutive order, and one signature taken from each pile, making a complete book. From 30,000 to 45,000 sections is a day's work. After gathering, the book is pressed to make it solid. This is done by passing it through a powerful press, called a smashing machine. The old-fashioned way was to pile the books between boards in a standing press, running the screw down with an iron lever, and allowing them to stay in same for several hours. In a modern smashing machine a book can be made as solid in half a minute as the standing press will make it by ten hours' pressing. From the smashing machine it goes to the collator, by whom it is examined to see if any signature is misplaced or left out. It then goes to the modern sewing machine. This is one of the most valuable labor-saving machines for the binder ever invented, as it almost, if not entirely, supersedes hand sewing on what is called edition work. This machine will sew from 15,000 to 18,000 signatures a day, and do it better than it can be done by hand. Each signature is sewed independently and with from two to five stitches, so that if one breaks the signature is held fast by the others, while in hand sewing the thread goes through the whole length of the signature, and if by chance it is broken, the book is ruined so far as the sewing is concerned. In addition the machine does more work, in the same time, than five or six girls sewing by hand. After sewing, the books are prepared for trimming by "jogging up" in bunches of the proper thickness, for the cutting machine. If the work is large or the paper highly sized and slippery, a light coating of glue is applied to the centre of the back, to keep the signatures in place. In olden times books were trimmed in a press having hardwood jaws and wood screws near each
PREV.   NEXT  
|<   132   133   134   135   136   137   138   139   140   141   142   143   144   145   146   147   148   149   150   151   152   153   154   155   156  
157   158   159   160   161   162   163   164   165   166   167   168   169   170   171   172   173   174   175   176   177   178   179   180   181   >>   >|  



Top keywords:

machine

 
signature
 

sewing

 

smashing

 

sections

 

called

 
standing
 
signatures
 

complete

 

gathering


modern

 

hardwood

 

independently

 

machines

 

saving

 
binder
 

screws

 
valuable
 

invented

 

edition


supersedes

 

jogging

 

bunches

 
proper
 

trimming

 

prepared

 

thickness

 

centre

 
slippery
 

coating


highly

 

cutting

 
trimmed
 

thread

 

applied

 

breaks

 
length
 
concerned
 

addition

 

ruined


chance
 

broken

 

stitches

 

fashioned

 

wanted

 

plates

 

marked

 
strong
 

printed

 
separately