e should be taken that
the ends of the warp are tied together to prevent any chance of
entangling, which would very likely happen if the ends were left loose
to float about. As a rule, warps are not limed, but the adoption of the
liming would assist the bleaching. In outline warp bleaching consists of
the following operations:--
(1) Lye boil, using 30 lb. caustic soda, 70 per cent., and 50 lb. soda
ash, 58 per cent., giving six hours' boil, and washing.
(2) Sweeting, boil with 80 lb. soda ash, 58 per cent., for two hours.
(3) Washing.
(4) Chemicing, bleaching powder liquor at 1 deg. Tw., washing.
(5) Sour, sulphuric acid at 2 deg. Tw,. washing well.
(6) Hydro extracting and drying.
About 2,000 to 3,000 lb. of warps are usually treated at one time.
The machinery used may be the same as that used in the cloth bleach, and
each operation may be conducted in the same manner. In some warp
bleachworks, while the kiers are made in the same way, the other
machines are made differently. The chemicing and souring is done in
strong cisterns provided with a false bottom; in these the warps are
allowed to remain for about two hours. A more complicated form of
chemicing cistern is also in use. This is made of stone, and is provided
with a false bottom. Above is a tank or sieve, as it is called, having a
perforated bottom through which the liquor flows on the warp in the
cistern below.
Under the chemicing cistern is a tank into which the liquor flows, and
from which it is pumped up into the sieve above. A circulation of liquor
is thus kept up during the whole of the operation. Owing to the action
of the chemic or acid on the metal work of the pump there is great wear
and tear of the latter, necessitating frequent repairs. This is a defect
in this form of chemicing machine. For drying the warps a
hydro-extractor is first used to get the surplus liquor from the goods.
This machine is now well known, and is in use in every bleachworks,
where it is familiarly known as the "whiz," and the operation is
generally called whizzing. Hydro-extractors are described under the head
of "Dyeing Machinery".
The actual drying of the warps is done over the "tins" as they are
called. These are a number of large cylinders measuring about 20 inches
in diameter and about--for warp drying--5 feet long. Usually they are
arranged vertically in two tiers, each tier consisting of about five
cylinders, not arranged directly one above another but in a z
|